How to make a metal frame of a heater-heater with your own hands

This post outlines detailed instructions on how to make an aesthetically pleasing and durable metal frame for a radiator heater with minimal materials and effort. Though it may seem daunting, even a novice can learn how to build the frame with some basic tools. The advantage of craftsmanship is having a tailor-made frame to fit any environment; and the construction process is inexpensive and simple. All that’s required is a welder, some steel rods and fasteners, and the ability to read and follow a few instructions. In no time, you’ll have a frame that is both sturdy and appealing.

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The heater stove is an irreplaceable thing in a sauna or steam bath. It can be ordered from a special company, or you can do it yourself. We will find out in this article how to make the metal structure of the furnace, what is required for this, what is important to pay attention to.

How to make a metal frame of a heater-heater with your own hands

Creation of a construction project. Development of drawings

Before drawing up a project of a stove-heater, you should decide on the dimensions of the structure – they will depend on the size of the room where the stove is supposed to be installed. In this case, it is important to lay additional gaps for the cladding of the structure with stone or brick.

To create the metal frame of the heater, we will use mainly “black” steel 3 mm thick. We will create a grate from thick hardened steel or cast iron no thinner than 8 mm (so that the metal does not burn out). For fume extraction we can use a thick-walled pipe Ø 150 mm. Based on the available data, we will draw up the following drawings:

How to make a metal frame of a heater-heater with your own hands Assembling the stove

How to make a metal frame of a heater-heater with your own hands Assembling the furnace frame

How to make a metal frame of a heater-heater with your own hands Assembling the bottom drawer

How to make a metal frame of a heater-heater with your own hands Cover assembly 2

How to make a metal frame of a heater-heater with your own hands Cover assembly 3

How to make a metal frame of a heater-heater with your own hands Furnace tube O 150х8, steel St3 – 1 piece.

How to make a metal frame of a heater-heater with your own hands Furnace gusset – sheet 5 mm, steel St3 – 4 pcs.

How to make a metal frame of a heater-heater with your own hands Furnace strip 30×4 mm, steel St3 – 3 pcs.

How to make a metal frame of a heater-heater with your own hands Furnace sheet 4, strip 30×4 mm, St3 steel – 1 piece.

How to make a metal frame of a heater-heater with your own hands Cutting 3 mm, steel St3 1250×2500 mm

How to make a metal frame of a heater-heater with your own hands Cutting 3 mm, steel St3 1000×2000 mm

How to make a metal frame of a heater-heater with your own hands Cutting out 12 mm, steel St3 or cast iron

Determining the amount of material required

To create the design of a heater-stove, we need the following materials:

  • sheet 3х1250х2500 mm (Steel St3) – 1 pc .;
  • sheet 3x1000x2000 mm (Steel St3) – 1 pc .;
  • sheet 5 mm (Steel St3) – 100×150 mm;
  • sheet 12 mm (Steel St3 or cast iron) – 600×600 mm;
  • strip 30×4 mm (Steel St3) – 2.5 m;
  • pipe O 150×8 mm (Steel St3) – 0.6 m;
  • metal hinges (small) – 4 pcs.

Tools and equipment required for the manufacture of the structure:

  • marker;
  • ruler;
  • roulette;
  • Bulgarian;
  • cutting discs;
  • welding machine;
  • electrodes;
  • hand-held plasma;
  • cleaning wheels;
  • primer for metal;
  • roller (or brush).

Calculation of the cost of the product

Name Cost, cu e.
Sheet 3х1250х2500 mm (Steel St3) – 1 piece. 70
Sheet 3x1000x2000 mm (Steel St3) – 1 piece. 45
Sheet 5 mm (Steel St3) – 100×150 mm 1
Sheet 12 mm (Steel St3 or cast iron) – 600×600 mm 33
Strip 30×4 mm (Steel St3) – 2.5 m 3
Pipe o 150×8 mm (Steel St3) – 0.6 m 18
Metal hinges (small) – 4 pcs. 4
Cutting discs 20
Electrodes sixteen
Sweep circles 8
Metal primer thirty
Total: 248

Based on the above table, we get:

  • cost of basic materials: $ 174;
  • consumable cost: $ 74.

The total price of the metal frame of the heater-stove will be: $ 248.

Stove making

1. Metal cutting. Mark the contours of the parts with a marker on the sheets, cut them out using a grinder and cutting discs. We cut the grate with manual plasma (or send it to a special company for cutting). We cut strips and pipes into blanks.

2. Welding assemblies. We connect the lids, boxes, metal frame of the heater into one-piece structures. Create a single assembly.

3. Fitting all sizes, quality control. We check the dimensions of the elements for compliance with the project, as well as for the smoothness of opening the covers, pulling out the drawer. At the same time, do not forget about the presence of gaps – when heated, the metal will increase.

4. Cleaning weld beads. We remove all irregularities, burrs. We give the design a presentation.

5. Priming of all surfaces. We cover all surfaces of the product with a primer. The primer must be special – withstand high temperatures, humidity.

Product installation

1. Creation of a special place for the installation of the heater. The structure should be mounted on a special slab, reinforced floor – it must withstand temperature changes, the load from the furnace.

2. Fixing the structure to the floor. We weld (fasten) the product to the previously withdrawn mortgages. It is also possible to mount the stove using anchors.

3. Output of the smoke exhaust pipe. The stove pipe must have an outlet to the street, so you need to take care of this first.

4. Facing the product. We cover the outer surfaces of the furnace with heat-resistant brick or stone. We put large stones in the upper part of the furnace.

A heater stove is a useful device for a sauna or bath. Making it yourself is not so difficult. It is important to remember about smoke extraction, safe location of the structure. As a result, you can get a product of the required dimensions that fits perfectly into the existing room, while being cheaper than finished products..

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Comments: 1
  1. Caleb Morgan

    Can anyone provide a step-by-step guide on how to create a DIY metal frame for a heater? I’m looking to make one from scratch and would appreciate any tips or suggestions regarding materials, tools, and techniques to ensure a durable and efficient result. Thanks in advance for your help!

    Reply
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