In industry, special machines and heating methods are always used to flatten wires. It is impractical to buy or make a wire straightening machine at home. Most often this is a one-time or rarely arising need, so home craftsmen cope with improvised means.
The easiest way to align coil wire without special tools is as follows:
- The end of the wire is screwed tightly on something solid, massive. For example, on a power line pole, metal fence pipe, sturdy wood.
- The coil is unrolled manually and stretches as much as possible. Serious physical effort will be required!
- The second end of the wire, stretched to the maximum tension, is also attached to something that can gradually move. It is advisable to use a winch.
- Align the wire gradually, with great effort, until the moment when it turns into an even string.
- The wire must be left taut for at least 10 minutes, or better for half an hour, so that it “remembers” the new shape and does not twist again after it is disconnected from the tension points.
Important! Physical effort alone may not be enough to stretch a wire with a diameter of more than 5 millimeters. You will have to use equipment, a car hitch or a mini-tractor.
Important! If a wire with a diameter of more than 5 millimeters is made of alloy steel, it will need to be stretched until the string breaks. In this case, it is very important to observe safety rules and move away from the stretched wire away.
The above method is suitable for straightening wire from a coil. If you need to make even small, twisted pieces, crumpled remains, you can use the following methods:
- Take the wire with both hands, push it through the doorknob, or wrap it around the pipe. And just roll the piece, aligning it thanks to tension and physical effort. The main thing is that the door handle or pipe can withstand such a load..
- Put a piece of wire on a workbench, press down with a wooden block and pump over the surface. How to make a workbench for a garage with your own hands, the portal has already written.
- Copper wire is soft. You can align it by simply attaching a not too heavy weight to the end so as not to break, and rotating it clockwise on the wire and back.
- Clamp one end of the wire in a vise, and the other in the chuck of an electric drill or screwdriver. You will need to slowly rotate the wire with the tool and keep it under tension all the time. The main thing for you is to hold out a few turns, this leveling method is very effective.
- Pieces of wire up to 30 centimeters long can be straightened by pulling through a hole in a wooden block. The hole can also be made with a power tool, and rotate the wire in the hole with an electric drill, holding it in the chuck.
- You can practically make a machine for straightening pieces of wire by simply driving nails in a row on a wooden block. The wire is manually pulled between the nails and aligned.
The methods of straightening the wire at home are simple and do not require any special tools. For clarity, we present you with a video on this topic:
What are some easy and practical techniques to align wire at home?
There are a few easy and practical techniques to align wire at home. Firstly, you can use your fingers or pliers to gently straighten out the wire by applying light pressure along its length. Another method is to use two flat surfaces, such as a table or countertop, and roll the wire between them to straighten it. Additionally, you can try using a hair straightener or a clothes iron on low heat to carefully flatten and align the wire. It’s important to be cautious while using heat, as excessive heat can damage the wire. Lastly, you can use a ruler or any straight object to manually align the wire by running it along the length and pressing lightly. Remember to handle the wire with care to avoid any injuries.
Could you please share some easy methods to align wire at home? I often struggle with wire management and it would be really helpful to learn some techniques to keep the wires organized.