Working with a hand router: inserting furniture hinges step-by-step photo instructions

The master class shows a simple cut-in technology using a hand-held router for cup-type furniture hinges. Using an inexpensive slot cutter and a homemade template, you can quickly make professional-quality blind holes in your home workshop.

The procedure for making a template

1. Determine the thickness of the plywood for the template: it should be slightly larger than the protruding part of the copy sleeve. Too thick material should not be taken – the cutter overhang may not be enough.

Working with a hand router: inserting furniture hinges

2. Measure the outside diameter of the copy sleeve.

Working with a hand router: inserting furniture hinges

3. Calculate the size of the hole to be cut (D) using the formula:

D = D1 + D2 – D3, where:

  • D1 – the required diameter of the recess for the loop (26, 35 or 40 mm);
  • D2 is the diameter of the copying sleeve;
  • D3 – cutter gauge.

Working with a hand router: inserting furniture hinges

For example, for a furniture hinge with a 35 mm cup, a 14 mm cutter and a 30 mm bushing, you will need a template hole with a diameter of 51 mm.

4. Cut a piece out of plywood and mark the center of the hole to be drilled according to the drawing..

Working with a hand router: inserting furniture hinges

5. After placing an unnecessary board, secure the plywood with a clamp and mark the drilling point with an awl.

Working with a hand router: inserting furniture hinges

6. Having set the desired size on the “ballerina”, drill a hole.

Working with a hand router: inserting furniture hinges

Council. The accuracy of the operation affects the quality of the manufactured template. Better to try out the drill bit on an unnecessary board and adjust the size.

7. Sand the edges of the hole.

Working with a hand router: inserting furniture hinges

8. Cut a strip 3 cm wide and 14 cm long from plywood.

Working with a hand router: inserting furniture hinges

9. Draw a line parallel to the axis of the hole at a distance of 22 mm, marking the location of the edge of the furniture door.

Working with a hand router: inserting furniture hinges

10. According to the markings, fix the stop bar on the glue and nails.

Working with a hand router: inserting furniture hinges

11. Transfer the centerline to the other side of the workpiece to help locate the hinge position..

Working with a hand router: inserting furniture hinges

12. Template is ready.

Working with a hand router: inserting furniture hinges

Buttonhole insertion order

1. Mark the furniture door based on the recommended distances between the hinges.

Working with a hand router: inserting furniture hinges

2. Resting the stopper against the end, place the template on the door and secure with a clamp.

Working with a hand router: inserting furniture hinges

3. Place the router in the working area, lower the tool body down until the router touches the surface of the workpiece and clamp the locking lever.

Working with a hand router: inserting furniture hinges

4. Lower the depth gauge to the positioning support.

Working with a hand router: inserting furniture hinges

5. Count on the scale 11.5 mm and set the stop position.

Working with a hand router: inserting furniture hinges

6. Tighten the milling depth adjuster lock.

Working with a hand router: inserting furniture hinges

7. Adjust the parameter with the micrometer screw.

Working with a hand router: inserting furniture hinges

8. Release the locking lever.

Working with a hand router: inserting furniture hinges

9. Turn the positioning support and set the depth of the first pass.

Working with a hand router: inserting furniture hinges

10. Start the router, press down on the body and lock the position. Smoothly guiding the tool along the work surface, cut material, starting at the circle and going to the center.

Working with a hand router: inserting furniture hinges

11. After completing the pass, release the latch. Rotate the support to the next position and repeat the process until the groove is completely depleted..

Working with a hand router: inserting furniture hinges

Council. In the absence of a sawdust removal system, it is recommended to clean the working area with a vacuum cleaner after each pass to avoid milling defects..

12. The neat seat is ready.

Working with a hand router: inserting furniture hinges

13. Insert the hinge into the recess, align and mark the location of the screws.

Working with a hand router: inserting furniture hinges

14. Start drilling for the screws, limiting the drilling depth.

Working with a hand router: inserting furniture hinges

15. Fasten the hinges with countersunk screws..

Working with a hand router: inserting furniture hinges

After cutting in the hinges, go to the door suspension, for which mark the location of the mating parts. In our example, the markings for screws are located 37 mm from the end of the chipboard board. For other modifications of the fittings, determine the size in place: after assembling the hinge and setting the front adjustment screw in the middle, lean the door against the sidewall with a gap of 2 mm and put marks through the oblong holes. Finish the work with adjusting operations.

Working with a hand router: inserting furniture hinges Adjustment screws: 1 – in height; 2 – in depth; 3 – in width.

In a similar way, it is easy to calculate and make templates both for installing cup loops of other standard sizes, and for cutting other holes..

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